-
Oven having a
unique shape to reduce the air volume around the moulds to the
minimum and to achieve high efficiency with low energy consumption.
Oven structure in robust steel profiles, with high thermal
insulation attained through interposition of high density rock wool
fibers.
-
Adjustable air
diffusor.
-
Doors opening and
closing automatically, independent one from the other and with
handling at variable speed, driven by gearmotors and controlled by
inverters.
-
Electropneumatic
operating gate for automatic opening/closing of the cleft for arms
passage, which is fit to avoid the loss of heat outside the moulding
chamber and to optimize the oven performance.
-
Electric fan for
the extraction of residual fumes equipped with suction shutter gate.
-
Safety control
device showing accidental stop of the fan for fumes extraction
and/or oven fan.
-
Digital-burner
management of a leading worldwide brand, using the most modern
micro-processor technique for calibration, command and supervision
of all its functions. The digital burner, as it occurs with the
electronic injection systems of cars,
allows high performance with reduced energy consumption and
maintenance. In addition, a special mixing device with internal
gas recycle reduces gas emissions in the atmosphere.
-
Safety control
device against over-heating of the combustion chamber.
-
Station used for
moulds pre-cooling, pre-arranged for electric trolley-fan.
-
Air/water forced
cooling chamber with tubular steel structure, bottom in stainless
steel, walls and ceiling in steel protected by epoxy paint. Several
types of high-efficiency electric fans with water nozzles are
foreseen to grant reduced cooling times without thermal shock for
the moulded part. Furthermore there are one or more electro-fans
with flanged collar for steam extraction. Doors can open/close
automatically.
-
Carriages (from 1
up to 4) in robust steel profiles, planned to grant the greatest
strength and to make the arm changing operations easier and quicker.
-
Carriage handling
by self-braking gearmotors, driven by inverters to allow soft and
precise translation even when using heavy loads.
-
Mould-supporting
arm transmission by self-braking gearmotors controlled by inverters
that allow speed programming with extreme precision and in an
independent way on the two rotational axes.
-
Mould-supporting
arm with a high loading capacity complete with drive gear
casehardened and hardened and prearranged for the application of
internal temperature control of the moulds. Arms are thermal treated
to avoid any deformation at high temperatures and equipped with set
of components suitable for the use of two independent lines of
compressed air (the one at high pressure and the other at low
pressure, with the option of using azote alternatively inside the
moulds).
-
Mould-supporting
arms
head hermetically sealed, inside which are the bearings and
the
bevel gear pair with casehardened and hardened. These are not
in contact with the external oven environment thus avoiding
oxidation and dirt on the moving parts.
-
Carriages
electropneumatic lock in the correct working stations and stop
control in double security position.
-
Pulpit console for
the management of the manual operations of moulds loading/unloading,
carriage advance shift, door drives and emergency circuit.
Photoelectric cell protection system + metal gates for the dangerous
zones.
-
Vertical operating
control panel IP 55 with ergonomic industrial PC Touch-Screen 15".
